Gas Furnace

Old Gas Furnace Thermocouple: Understanding Its Function and Significance

What is the Primary Function of the Old Gas Furnace Thermocouple?

The thermocouple in an old gas furnace is a critical safety device designed to control the gas valve in response to the presence of the pilot light. It works by detecting the heat produced by the pilot light and generating an electrical current that keeps the gas valve open, allowing gas to flow to the burner assembly. If the pilot light goes out, the thermocouple stops generating the electrical current, causing the gas valve to close and preventing unburned gas from leaking into the home.

Why is the Thermocouple Essential for Ensuring Safe Operation of the Old Gas Furnace?

Old Gas Furnace Thermocouple

The thermocouple plays a crucial role in preventing gas leaks and ensuring the safe operation of the furnace. By closing the gas valve when the pilot light is out, the thermocouple prevents unburned gas from accumulating in the home, which could lead to hazardous situations. Additionally, the thermocouple ensures that the gas valve only opens when the pilot light is lit, providing a reliable ignition source for the main burner.

What is the Purpose of the Second Thermocouple in Old Gas Furnaces?

In some older gas furnaces, there may be a second device that appears to be a thermocouple, but this is often a misinterpretation. The second device is usually not a thermocouple but rather a vent tube or another component of the gas valve or regulator. The primary thermocouple is the one directly involved with the pilot light detection.

What is the Significance of Dual Orifices in the Pilot Light Assembly?

The presence of dual orifices in the pilot light assembly is related to the design of the pilot burner, not the thermocouple itself. Some older furnaces use a “wing” pilot burner design, where the pilot flame is split into two parts. One part of the flame is directed towards the thermocouple to ensure it remains heated, while the other part is directed towards the main burner to aid in reliable ignition.

How Can You Inspect and Test the Old Gas Furnace Thermocouple?

To ensure the thermocouple is functioning correctly, a visual inspection and testing are recommended. This involves checking for signs of contamination, wear, or corrosion on the thermocouple tube and wiring. The test involves heating the thermocouple with a flame source and measuring the voltage output, which should be between 25 and 30 millivolts for a working thermocouple.

What are the Typical Specifications and Measurements of the Old Gas Furnace Thermocouple?

The thermocouple is typically made of copper tubing and has wires that connect to the gas valve. The voltage output is critical for determining if the thermocouple is functioning correctly, and it should be within the range of 25 to 30 millivolts.

In conclusion, the thermocouple in an old gas furnace is a vital safety component that ensures the gas valve remains open only when the pilot light is lit, preventing potential gas leaks and ensuring safe operation. Understanding the function, significance, and proper inspection and testing of the thermocouple is crucial for maintaining the safety and efficiency of an old gas furnace.

Reference:

  1. How To Know If Your Thermocouple Is Malfunctioning
  2. What Is a Thermocouple and Why Do Furnaces Use Them?
  3. Confusion re old gas furnace thermocouples

Leave a Comment